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Interior Fall Protection Solutions for Industrial Workspaces


The manufacturing sector comprises more than 10% of Canada’s Gross Domestic Product (GDP) with approximately 1.7 million full-time jobs. It is easy to envision modern, sprawling facilities where the major challenges to industrial safety are handling hazardous materials or providing rooftop fall protection. 

Yet, many of the most pervasive and overlooked dangers are the everyday industrial fall hazards present within the walls of a warehouse or production facility. From elevated platforms and mezzanines to slick surfaces and unprotected edges, the interior environment poses significant risks that demand robust and compliant interior fall protection systems. Understanding these often-minimized hazards is the first step toward creating a safer, more compliant, and productive workspace.

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Unexpected Dangers Inside the Facility

Manufacturing interiors are typically multi-level facilities designed to optimize use of space for machinery and equipment, inventory and storage, shipping and receiving, and constant movement across factory floors. 

  • Mezzanines are essential for maximizing storage, but their open edges are a constant fall risk for personnel working nearby or accessing stored items.
  • Maintenance tasks often require employees to work at height on machinery, conveyor systems, or to change lighting and service other building support systems. These at-height tasks can put workers in awkward or improvised positions to reach their workspace, creating significant risks.
  • High-traffic areas with loading docks and pedestrian pathways intersecting forklift routes introduce major slip, trip, and fall hazards, along with the chance of collisions.

These are major concerns. A fall from even a low height can result in severe, life-altering injuries. Addressing them requires a comprehensive approach to warehouse safety that integrates both “passive” and “active” fall protection systems.

A Multi-Prong Approach to Production and Warehouse Fall Protection

Effective safety encompasses a system of interconnected measures designed to address specific hazards.

Interior Fall Protection

A)    Passive Protection

Passive (or collective) fall protection creates inherently safer work environments by placing a robust barrier between the worker and the hazard. They require no action from workers to be effective, such as special equipment or training. Prime examples include:

1. Modular Guardrails 

Component-based, modular safety railing systems are ideal for protecting mezzanines, loading dock bays, stairwells, platforms on large machinery and equipment, and other elevated areas. Easy to install—no welding or drilling required—they create a strong physical barrier and can be expanded or relocated as needed. For durability and corrosion resistance, modular guardrails are offered in anodized aluminum and hot-dipped galvanized steel.

2. Safety Gates

Where openings need to be accessible in guardrail systems and high-traffic areas, aluminum and galvanized steel safety gates provide protected access points

  • Self-closing Safety Gates feature a spring-loaded mechanism that closes immediately once the worker passes through.
  • Pivot Pallet Gates protect workers on mezzanines while enabling the transfer of materials between levels.

3. Safe Access Platforms

Instead of relying on cumbersome ladders or unstable surfaces, work access platforms provide a secure, guarded base for work-at-height tasks: machinery, loading docks, vehicle service, warehouse racks, and other areas. These modular safety platforms in Canada feature anti-slip, self-draining surfaces, and integrated guardrails. 

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B)    Active Fall Protection

For tasks where guardrails are not feasible or must be supplemented, such as leaning over an edge to perform maintenance, an “active” fall arrest system is necessary. Active systems directly involve the worker, who must inspect, don, and use special equipment, and receive training. 

Modular Rigid Rail is an ideal overhead fall arrest system for manufacturing plants, including confined spaces. They provide a secure, overhead anchor point for a worker’s harness and allow for hands-free movement along a designated path for dynamic tasks. If a fall occurs, the fall is controlled immediately within a short distance.

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C)    Traffic & Pedestrian Protection

  1. “Traffic Shield” guardrails create a clear, physical barrier that protects people, equipment, and materials from collisions with forklifts and other vehicles. Built from heavy-duty, high-impact steel and finished in “safety yellow” for high visibility, these modular systems create designated lanes and pathways for safety.
  2. Modular Accessibility Ramps feature robust, anti-slip surfaces that ensure safe, ergonomic, and compliant transitions between floor levels. They help prevent slips and falls and facilitate the movement of carts, hand trucks, and dollies.

Safety and Fall Protection as an Inside Job

Choosing the right fall protection systems for Canadian warehouse safety solutions and manufacturing plants goes beyond compliance with the Canadian Standards Association (CSA) and provincial occupational health and safety regulations. It requires fostering a culture of safety.

A facility that visibly invests in protecting its employees improves morale, reduces downtime from accidents, and enhances overall operational efficiency. By taking a comprehensive view of interior fall protection, you can transform your industrial workspace from a landscape of hidden hazards into a model of safety and efficiency. 

Interior & Impact Protection

Kee Safety: Protecting People from Falls and Impacts

Long recognized as a leader in rooftop fall protection, Kee Safety has an expanding set of solutions to protect
people inside and outside the facility. Our safety experts bring decades of compliance experience to become
your partner in protecting people from the most dangerous hazards on your site. Focusing on both the welfare
of your people and the profitability of your operation, our tried and tested safety products are built to ensure
consistent performance at the highest level.

Download our Interior Fall and Impact Protection Brochure

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Kee Pivot® in Action